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PVC+ASA Glazed Roofing Tile production line
  • PVC+ASA Glazed Roofing Tile production line

  • product category:Extruder
  • product brand:plastic extruder
  • Product Brief:

Order hotline/whatsapp:+86-13962461986

 PVC+ASA glazed tile/roofing sheet production line

 

Parameter for pvc wave roof tile/sheet:

1.Normal Thickness: 1.0mm-3.8mm;

2. Normal Width: 840mm-1450mm;

3. Normal color: Red, Yellow, Blue, Orange, etc.

Charactors of the roofing sheet:

1. Corrosion resistance

2. Sound absorption and heat insulation

3. Environment friendly and energy saving

4. Color lasting

5. Load bearing

6. Good water resistance

7. Light weight building materials

8. Fire proof grade B1

9. Easy to install

Machine list for PVC+ASA glazed tile/roofing sheet  production line 

 

No.

Machine

Quantity

1

Screw loader

1 set

2

SJZ80/156 conical twin-screw extruder

1 set

3

SJ50/30 single screw co-extruder

1 set

4

Extrusion mould and flow distributor

1 set

5

Embossing roller

1 set

6

Side cutter

1 set

7

Glazed-tile forming machine

1 set

8

Cutter

1 set

9

Stacker

1 set

10

Mold for tile top, ide ridge tile, three way tile, ridge tile end

1 unit

 

 

 

Power consumption and labors needed:

Machines list

Installed power

1. Spiral Loader (for mixer)

2.2kw

2. SRL-Z500/1000 High speed Heating Cooling Mixer

75kw+15kw=100kw

3. Spring Loader (for PVC extruder)

2.2kw

4. SJSZ80/156 conical double screw Extruder

Main motor: 55kw

Feeding motor: 2.2kw

Vacuum pump: 2.2kw

Barrel heaters: 30kw

5. Vacuum Loader + Hopper Dryer (for ASA extruder)

Motor power: 1.1kw

Heating power: 12kw

6. SJ50/30 Single screw Co-Extruder (for ASA)

Main motor: 15kw

Barrel heater: 12kw

7. Mold/Die head set

Heating power: 20kw

8. Double-Roller Calander

Motor power: 1.5kw

9. Tile Forming machine (with mold blocks)

Total power: 8.77kw

10. Cutting machine

Motor power: 2.2kw

11. Heating Oven

Heating power: 12kw

12. Roofing Tile Crusher

Motor power: 11kw

13. PVC Pulverizer

Motor power: 37kw

Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line).

Labors needed

Production Line: 2 people

Mixer and recycling machines: 1 people

     
 

 

Production cost (only for your information):

General production formulation

Raw materials

Percent

Cost

PVC resin

100kg

USD780/Tons

Calcium carbonate

100kg

USD118/Tons

CPE

5kg

USD1,720/Tons

PE Wax

1.2kg

USD1,780/Tons

Stearic acid

1.5kg

USD1,530/Tons

Stablizer

4.8kg

USD1,170/Tons

ACR

3.8kg

USD1,640/Tons

Paraffin

0.3kg

USD1,406/Tons

The cost of the mixture is around USD470/Tons-USD550/Tons.

The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/㎡.

So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter.

 

 

Facilities and preparation of the production:

Dimension of the production line

Around 21.6m*3.5m*3m (L*W*H)

Required dimension of the workshop

Length: over 26meters

Width: over 5meters

Height: 4meters

Assistant installation

200kva transformer (160kva at least)

10m³water pool

Air compressor, gear oil, cable, etc.

 
 
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